Manufacturing & Automotive

From supplier invoice to maintenance request: agents that decide and open work orders on top of ERP and MES.

In plants, processes are split across ERP, MES, maintenance and quality systems; every hand-off is an e-mail, a form, a wait. Aginies runs three-way matching, maintenance triage and warranty claims end-to-end with agents connected to those systems; every out-of-tolerance decision goes to the responsible engineer or manager.

In short

In Manufacturing & Automotive, Aginies offers 4 live agent scenarios and 3 solution packages: Line stoppage response: from alarm to work order and shift report, Supplier invoice three-way match, Maintenance ticket triage, Warranty claim processing, Shipment exception handling, Device fleet anomaly triage; solutions: Invoice & document extraction, Agent outsourcing (agent workforce), Production and maintenance operations. The blockers on the way to production are Disconnected systems, Maintenance backlog, Invoice vs receipt gaps, Warranty cost; on the compliance side 3 requirements (including OT / IT separation preserved; agents connect to the production network read-only) are part of the deployment.

Why it does not reach production
01

Disconnected systems

ERP, MES and the maintenance system see the same event three times in three formats.

02

Maintenance backlog

Requests queue without prioritisation; a critical fault sits behind routine ones.

03

Invoice vs receipt gaps

Three-way matching is manual; tolerances vary by person.

04

Warranty cost

Claims are assessed late and inconsistently; dealers and customers wait.

Where to start: the first 90 days

Three starting points; each measurable in a short pilot on existing systems.

  1. 01
    agent scenarioLine stoppage response: from alarm to work order and shift report →

    Unplanned stoppage is the costliest event; a pilot on one line with MES and historian connected.

  2. 02
    agent scenarioMaintenance ticket triage →

    Maintenance requests are high-volume and rule-based; the CMMS integration shows quick results.

  3. 03
    agent scenarioSupplier invoice three-way match →

    Measurable gain on the finance side; starts without touching the production network.

Scenarios

Agents you can watch live for this sector

Manufacturing & AutomotiveHITL

Line stoppage response: from alarm to work order and shift report

An MES alarm lands; root cause found from history, spare part checked, work order and plan update ready within minutes.

3,100 runs / month 92.2% success 5 agents
Manufacturing & AutomotiveHITL

Supplier invoice three-way match

Invoice, PO and goods receipt matched in SAP automatically; only out-of-tolerance lines reach a buyer.

21,000 runs / month 97.1% success 4 agents
Manufacturing & AutomotiveHITL

Maintenance ticket triage

Sensor alarm and technician voice note become one work order, spare parts and a safe stop window included.

3,400 runs / month 95.2% success 5 agents
Manufacturing & AutomotiveHITL

Warranty claim processing

Dealer claims validated for coverage, parts and labour in minutes; big amounts go to the regional manager.

8,600 runs / month 96.3% success 4 agents
LogisticsHITL

Shipment exception handling

When a delay or damage lands, impact is costed, the carrier rebooked and the customer hears before they ask.

12,800 runs / month 95.5% success 4 agents
IoT & Connected DevicesHITL

Device fleet anomaly triage

Telemetry anomalies from thousands of devices are clustered, root-cause candidates listed, one incident reaches the right team.

18,000 runs / month 96.9% success 4 agents
Sector architecture

Derived from the 4 scenarios in the sector: supervisors, specialist agents, Hub model families and systems touched.

Supervisors
Production SupervisorInvoice SupervisorMaintenance SupervisorWarranty Supervisor
Specialist agents
Diagnosis AgentParts AgentPlanning AgentReport AgentCapture AgentMatching AgentPosting AgentSignal AgentField Note AgentClaim AgentValidation AgentSettlement Agent
Models (Hub catalogue)
aginies-tulpar-4aginies-sunkar-1aginies-talay-2aginies-konrul-1aginies-voice-tr-v3
Systems touched
MESSCADA HistorianCMMSERP Spare PartsShift Channel (Teams)SAP S/4HANAExchange / M365 MailTolerance Policy Vector StoreSCADA / HistorianCMMS (Maximo)SAP S/4HANA MMManuals & Work Order Vector StoreDealer PortalWarranty Policy Vector StoreDocument Store (S3)
Channels
apiappemailbatchvoiceweb
Simulation volumes
36,100runs / month
96.3%success rate
7.1 smedian duration
$0.005estimated cost / run

Summed from the simulation definitions of the sector scenarios; recalculated for your scale in the discovery session.

Compliance and sovereignty
  • OT / IT separation preserved; agents connect to the production network read-only
  • Human approval on out-of-tolerance invoice, warranty and maintenance decisions
  • Supplier and customer data stays inside; on-prem model option
Regulatory frame
  • OT security (IEC 62443 approach): agents connect to the production network read-only and issue no commands; OT/IT separation kept
  • Product safety and warranty law: warranty decisions rule-based, out-of-tolerance files to people
  • Personal-data law and supplier contracts: supplier and customer data inside the organisation, sharing limited to the contract scope
Security →
Recommended deployment

Hybrid: read-only agents and historian access near the production network on site, decision and document agents in our data centre in Türkiye or the organisation’s own.

Approval rules

Human-approval thresholds of the sector scenarios.

  • Line stoppage response: from alarm to work order and shift reportSchedule change > 2 hours or urgent purchase above 50,000 → shift lead approval
  • Supplier invoice three-way matchPrice deviation > 2% or > 1,000 TL → buyer approval
  • Maintenance ticket triagePlanned stop > 4 hours → shift supervisor approval
  • Warranty claim processingWarranty claim > 5,000 € → regional warranty manager approval

Time to move from experimenting with AI to transforming with it.

In a 30-minute discovery session we take your 2–3 priority business problems, show a live demo of a similar scenario, and draft a roadmap that starts with the Value layer.

Book a 30-minute discovery session → dahi@aginies.com
  1. Your 2–3 priority problems
  2. Live demo of a similar scenario
  3. Roadmap starting with value analysis